Lean High Motion System
A standardized energy supply platform for maximum motion and service efficiency.
The Lean High Motion System is Becker Robotics’ latest generation energy supply solution, developed to meet the increasing demands of modern OEM production environments.
It is designed as a fully integrated, standardized system that delivers maximum robot motion capability, predictable mechanical behavior, and optimized serviceability — while remaining fully compliant with OEM interference, safety, and maintainability requirements.
Developed for OEM
and High Volume Production
The Lean High Motion System was engineered based on detailed analysis of German OEM and North American production requirements, including factory specifications and maintainability targets.
Key design objectives included:
- Maximum usable robot motion range
- Defined and predictable routing behavior
- Compliance with robot interference zones
- Minimal integration variability
- Standardized global deployment
The system is designed as a natural extension of the robot, rather than an external addon, ensuring stable and repeatable performance across installations.
Closed, Protected, and Low Friction Design
The Lean High Motion System features a closed dresspack architecture with integrated protection and lubrication concepts, specifically developed to increase service life under continuous dynamic motion.
Core design elements include:
- Robust corrugated tubing for full cable protection
- Closed and sealed cable environment to block dust and contaminants
- Integrated bend and strain relief features
- Specialized internal lubrication to minimize friction between cables
This configuration significantly reduces wear and enhances long term reliability in harsh production environments.
Optimized For Fast Service And Minimal Downtime
Serviceability was a key development focus. The Lean High Motion System is designed to meet strict Mean Time to Repair (MTTR) targets defined by OEM customers.
Typical MTTR targets include:
- ≤ 7 minutes for material handling applications
- ≤ 15 minutes for carried spot welding applications
This allows for fast replacement and maintenance without extended production downtime.
Predictable Motion And Global Standardization
Through controlled routing, defined interfaces, and validated layouts, the Lean High Motion System delivers predictable mechanical behavior without the need for robot specific adjustments during integration.
Benefits of this approach include:
- Reduced integration effort
- Consistent motion behavior across robots
- Simplified documentation and training
- Standardized spare parts and service concepts
This makes the system well suited for global production programs requiring repeatability and consistency
Safety And Compliance Built In
All system components are engineered to comply with relevant fire safety and material standards and are designed to meet OEM safety and durability requirements.
Only approved high flex robotic cables are used, with individual strain relief per cable to ensure stable operation under dynamic loads.
A New Standard For High Motion Applications
The Lean High Motion System reflects Becker Robotics’ development philosophy:
Analyze OEM requirements. Engineer for real production. Standardize
globally. Optimize for motion and service.
It provides a robust, production ready platform for applications where maximum robot motion, durability, and service efficiency are essential.